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ER1100 aluminum welding wire

ER1100 aluminum welding wire is an aluminum alloy welding wire Purity aluminium,Al ≥ 99.0%.Excellent corrosion resistance, excellent thermal conductivity, electrical conductivity and excellent machinability.The welding seam is beautiful and bright, the arc is stable and the spatter is small.
Good color matching after anodic treatment, recommended for welding 1000 series aluminum alloy.
  • ER1100

  • sanzhong

  • ER1100 aluminum welding wire.pdf

  • Aluminum Filler Alloy Chart.pdf

  • aluminum

  • spool - drum

  • China

  • AWS A5.10 ER1100

  • international standard

  • ISO,CE

  • accept ODM also

  • 0.5kg / 2kg / 7kg

  • 7-15 Days

  • 1000 KGS

  • 600 Tons per Month

  • 0.8mm / 0.9mm / 1.0mm / 1.2mm/ 1.6mm/ 2.0mm

  • 025 / 030 / 035 / 040 / 045 / 0.030


ER1100 aluminum welding wire Features

  • ER1100 aluminum/prrity GMAW (MIG) welding alloy

  • Designed for welding heat treatable base alloys, specifically 1XXX series alloys

  • Lower melting point and more fluidity than 5XXX series filler alloys

  • Low sensitivity to weld cracking with 6XXX series base alloys

  • Suitable for sustained elevated temperature service, i.e. above 150°F (65°C)

  • All position, except vertical down welding

  • Gray (post anodized) color


AWS A5.10


Chemical Composition %

Si + Fe





Other Each






0.05 – 0.2






ER1100 aluminum welding wire Down Load

ER1100 aluminum welding wire.pdf

ER1100 aluminum welding wire Specifications

  • Liquidus 1175°F (657°C) (as welded 1000 base plate)

  • Solidus 1060°F (646°C) (as welded 1000 base plate)

  • Tensile Strength 39,000 psi (as welded1000 base plate)

  • Yield Strength 19,000 psi (as welded 1000 base plate)

  • Density 0.096 lbs./ (as welded 1000 base plate)

  • Elongation (A) 20 - 30% (as welded 1000 base plate)

ER1100 aluminum welding wire video

ER1100 aluminum welding wire Factory Show

ER1100 aluminum welding wire

ER1100 aluminum welding wire Application

It is also used in the welding of aluminum, silicon, magnesium, aluminum, zinc and magnesium alloy and the repair welding of aluminum and magnesium alloy castings.

ER1100 aluminum welding wire

ER1100 aluminum welding wire Certification

ER1100 aluminum welding wire

ER1100 aluminum welding wire WHAT YOU GET

  • ER1100 Aluminium MIG Welding Wire

  • Choose Your MIG Wire Size in mm: 0.8mm / 0.9mm / 1.0mm / 1.2mm/ 1.6mm/ 2.0mm

  • Choose Your MIG Wire Size in inch: 0.030 / 0.035 / 0.040 / 0.045/ 0.063/ 0.079 / 3/16 - 3/64

  • Choose Your Wire Spool Weight(Package): 0.5kg / 2kg / 7kg

  • Choose Your TIG Wire Size:  1.2mm/ 1.6mm/ 2.0mm/ 2.4mm/ 3.2mm/ 4.0mm/ 5.0mm

  • Choose Your Wire tube Weight(Package): 2kg / 5kg / 10kg / 1LB / 2LB / 4.5LB / 15.5LB / 20LB

ER1100 aluminum welding wire welding knowledge

  • gasless aluminum welding wire Winding Requirements

    Filler metal on spools and in coils without support shall be wound so that kinks, waves, sharp bends, overlapping,  wedging are not encountered, leaving the filler metal free to unwind without restriction. The outside end of the filler metal (the end with which welding is to begin) shall be identified so it can be located readily and shall be fastened to avoid unwinding.

    The outermost layer of spooled electrode or spooled rod shall not be closer than 1/8 in. [3 mm] to the outside diameter of the flanges.

    The cast and helix of filler metal on spools shall be such that the filler metal will feed in an uninterrupted manner in automatic and semiautomatic equipment.

  • aluminum flux cored welding wire Filler Metal Identification

    Mig welding with aluminum wire The product information and the precautionary information required in Section 20, Marking of Packages, shall also appear on each coil and spool.

    030 aluminum welding wire,Coils without support shall have a tag containing this information securely attached to the filler metal at the inside end of the coil.

    Spools shall have the information securely affixed in a prominent location on the outside of at least one flange of the spool.

  •  flux core aluminum welding wire Packaging

    Filler metal shall be suitably packaged to ensure against damage during shipment and storage under normal conditions.

    The following product information (as a minimum of low temperature aluminum welding wire) 

    shall be legibly marked so as to be visible from the outside of each unit package: 

    (1) AWS specification and classification designation (year of issue may be excluded best wire for welding aluminum) 

    (2) Supplier's name and trade designation 

    (3) Size and net weight 

    (4) Lot, control, or heat number

ER1100 aluminum welding wire WARNING

  • Protect yourself and others. Read and understand this label of aluminum alloy welding wire. FUMES and GASES can be hazardous to your health.ARC RAYS can injure eyes and burn skin. aluminum mig welding wire ELECTRIC SHOCK can KILL. 

  • aluminum mig welding wire speed and voltage chart,Before use, read and understand the manufacturer's instructions, Material Safety Data Sheets (MSDSs), and your employer's safety practices. 

  • aluminum welding wire types have too many kinds ,Keep your head out of the fumes.Use enough ventilation, exhaust at the arc, or both, to keep fumes and gases away from your breathing zone and the general area.Wear correct eye, ear, and body protection. 

  • welding aluminum with wire feed welder,Do not touch live electrical parts.See American National Standard, ANSI 249.1, Safety in Welding, Cutting, and Allied.

ER1100 aluminum welding wire FAQ

mig welding aluminium wire 10 famous brand are which factory?

1:sanzhong, 2:giant, 3:safra, 4:Hobart, 5:SAF, 6:ALCOTEC, 7:INDALCO, 8:GULF, 9:Oxford, 10:harris

aluminum mig wire supplier and factories or wholesale locates in such countries like?


aluminium bronze welding wire can filler feed how many welders?1060,1070,1080,1350,1100,2014,2036,2219,3003,ALCLAD3003,3004,ALCLAD3004,5005,5050,5052,5652,5083,5456,5086,5056,



How to choose a suitable gasless mig aluminium welding wire?or what type of filler wire is best for tig welding for aluminium?

General Notes:

1.Service conditions such as immersion in fresh or salt water,exposure to specific chemicals,or asustained high temperature,aluminium welding wire for high heat(over 150F [66℃)may limit the choice of filler metals welding wire aluminium, aluminium welding wire for mig Filler metals ER5183,ER5356 welding rod,ER5556 are not recommended for sustained elevated temperature service.

2.aluminium mig welding wire recommendations in this table apply to gas shielded arc welding processes.For oxyfuel gas welding,only ER1188,ER1100,ER4043,ER4047,ER4145 filler metals are ordinarily used and aluminium welding wire specification.

3.Where no filler metal is listed,aluminum alloy welding wire ,the base metal combination is not recommended for welding

 aluminium welding wire gasless.


a. ER4145 may be used for some applications to some aluminum alloy welding wire.

b. ER4047 may be used for some applications to some flux cored aluminium welding wire.

c. ER4043 may be used for some applications to some aluminium magnesium welding wire.

d. ER5183,ER5356,or ER5556 may be used to some aluminium welding wire grades.

e. ER2319 may be used for some applications.It can supply high strength when the weldment is postweld solution heat treated and aged.

f. alum.welding wire ER5183,ER5356,ER5554,ER5556,and ER5654 may be used In some cases:(1)   improved color match afer anodizing treatment,(2) highest weld ductility (3) higher weld strength.ER5554 is suitable for sustained elevated temperature service.

g. alum welding wire ER4643 will provide higher strength in 1/2 in.[12mm]and thicker groove welds in 6XXX  base alloys when postweld solution heat treated and aged.

h. flux core aluminum wire Filler metal with the same analysis as the base metal is sometimes used.The following wrought filler metals possess the same chemical composition limits as cast filler alloys: ER4009 and r4009 as R-C355.0;ER4010 and R4010 as R-A356.0; R4011 as R-A357.0.

i. Mig welding aluminum wire ,Base metal alloys 5254 and 5652 are used for hydrogen peroxide service.ER5654 filler metal is used for welding both alloys for service temperatures below 150F [66°℃].

j. ER1100 may be used for some applications in wire feed welding aluminum.


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