Type | Chemical Composition | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|
ANSA520 | GBT8110 | C | Mn | Si | P | S | Ni | Cr | Mo | V | Cu |
E71T-1 E71T-1C E71T-1M | ≤0.12 | ≤1.75 | ≤0.90 | ≤0.03 | ≤0.03 | ≤0.50 | ≤0.20 | ≤0.30 | ≤0.08 | ≤0.35 | |
E71T-G E71T-GS | |||||||||||
E500T-1 E5O0T-1M E501T-1 E501T-1M | ≤0.18 | ||||||||||
E500T-G E501T-G | |||||||||||
E71T-11 | ≤0.30 | ≤0.60 | |||||||||
E71T-11 | E500T-1 E501T-11 | ... | |||||||||
Note: symbols The third number X after E, indicates the welding position,where "0" means Flat and transversewelding,"1" means all position,and the letter C indicates is c02 or of a self-protective type;Mindicates that the protective gas is 75~80% ar and rest CO2;Aluminum composition requirementis limited to self-shielded flux-cored wire (E71T-G/E71T-GS/E71T-11---AIS 1.80). |
Type | Mechanical Properties | ||||
---|---|---|---|---|---|
AWS A5.20 | GBT10045/2001 | Tensile Strength Mpa | Yield Strength Mpa | Elongation A ( % ) | Impact Value KV2 (J)-30℃ |
E71T-1 E71T-1C E71T-1M | E500T-1 E500T-1M E501T-1 E501T-1M E500T-G E501T-G | 490~670 | ≥ 390 | ≥22 | ≥27 |
E71T-GS | ≥490 | ... | .... | ||
E71T-11 | ES00T-11 ES01T-11 | 490~670 | ≥390 | ≥20 | .... |
mm: 0.8mm / 0.9mm / 1.0mm / 1.2mm/ 1.6mm
inch: 0.030 / 0.035 / 0.040 / 0.045/ 0.063/ 0.079 / 3/16
0.5kg / 2kg / 7kg
1. Welding workpiece should be done oil removal, rust removal treatment.
2. During welding , the gas flow is generally between 20 and 25 L / min .
3. When flux-cored wire is welded, the dry elongation should be 15 ~ 25 mm.
4. Welding wire warehouse humidity should be maintained no more than 60%.
5. Non-vacuum packaging wire storage time should not exceed half a year, vacuum packaging wire storage time should not exceed one year.
E71T-1C and E71T-1M,Shielding gas designator.2 Indicates the type of shielding gas used for classification. The letter“C” indicates that the electrode is classified using 100% CO2 shielding gas. The letter “M” indicates that the electrode is classified using 75–80% Argon/balance CO2 shielding gas. When no designator appears in this position, it indicates that the electrode being classified is self-shielded and that no external shielding gas was used.
Notes:solder wire with flux
a. Sizes and net weights other than those specified may be supplied as agreed between supplier and purchaser.
b. ID = inside diameter, OD = outside diameter
c. Tolerance on net weight shall be ±10%.
d. As agreed between supplier and purchaser.
China,America,Brazil,England,Russia,Poland,India,Pakistan,NewZealand,Korea,Australia,Dubai,Turkey,Indonesia,UAE.
Flux cored welding wire is a type of welding consumable used in flux cored arc welding (FCAW), a semi-automatic or automatic arc welding process.
It consists of a tubular wire filled with flux materials that provide shielding gas, slag formation, and alloying elements during welding.
This wire is popular in industries like construction, shipbuilding, and heavy equipment manufacturing due to its versatility and efficiency.
Unlike solid welding wire, which requires an external shielding gas in processes like MIG welding, flux cored wire contains flux within its core.
This flux produces a protective gas shield and slag when heated, eliminating the need for external gas in many cases.
Flux cored welding is ideal for outdoor applications, as it performs well in windy conditions where gas shielding might be disrupted.
Flux cored welding wire offers several benefits, making it a preferred choice for many welders.
It provides high deposition rates, allowing for faster welding and increased productivity.
Its ability to weld thicker materials and perform in outdoor environments enhances its versatility.
Additionally, FCAW requires less operator skill compared to other processes, making it accessible for various skill levels.
While flux cored welding wire is highly effective, it has some drawbacks.
The process generates slag, which must be removed after welding, increasing cleanup time.
equipment and wire can be more expensive than MIG welding setups.
flux cored welding may produce more spatter, requiring additional post-weld cleanup.
Flux cored welding wires are categorized into two main types: gas-shielded and self-shielded.
Gas-shielded flux cored wires require an external shielding gas, typically CO2 or a CO2-argon mix, and are suited for clean, indoor applications.
Self-shielded wires rely solely on their internal flux for shielding, making them ideal for outdoor or windy conditions.
wires also vary by alloy composition, such as mild steel, stainless steel, or low-alloy steel, to suit different welding tasks.
Selecting the appropriate flux cored wire depends on the base metal, welding position, and environmental conditions.
For outdoor projects, self-shielded wires are preferable, while gas-shielded wires are better for controlled indoor settings.
Consider the mechanical properties of the weld, such as tensile strength and corrosion resistance, and consult the wire’s specification sheet for compatibility.
Always consult with a welding supplier for project-specific recommendations.
Proper storage of flux cored welding wire is critical to maintaining its quality and performance.
Store the wire in a dry, clean, dry environment to prevent moisture absorption, which can lead to porosity in welds.
Use airtight containers or climate-controlled storage units with low humidity.
Avoid exposing the wire to temperature extremes, as this may degrade the flux core and affect welding results.
Contaminated flux cored wire, often due to moisture or oil exposure, can cause weld imperfections like porosity or cracking.
such cases, the wire may need to be discarded or reconditioned, depending on the manufacturer’s guidelines.
Always inspect wire before use and ensure proper storage practices to minimize contamination risks.
Flux cored welding requires a welding machine capable of handling FCAW processes, typically a constant voltage (CV) power source.
Most modern welding machines can be adapted for flux cored welding by adjusting polarity (usually DCEN for self-shielded wires, DCEP for gas-shielded wires) and installing a suitable wire feeder.
Check your machine’s specifications to ensure compatibility with the wire diameter and type.
Consult Always consult your equipment manual or a welding professional for setup guidance.